Resume

Carl King , Resume

SynAgile Corporation

ACCOMPLISHMENTS

Mechanical Engineer 2021-2023
  • Designed injection-molded protective shell for OraFuse drug delivery platform
  • Developed the metal stamping process for the production of an ultra-thin Titanium membrane
  • Created modular and semi-automated pneumatic tooling for the installation of hermetic plugs and wrote process instructions for the installation procedures
  • Communicated component material and design requirements with injection molding, compression molding, and stamping vendors and iterated part designs to meet manufacturability conditions
  • Wrote manufacturing process instructions and trained technicians to follow MPIs in a clean-room environment
  • Prepared presentations for and led formal component design reviews
Mechanical Engineering Technician 2018-2021
  • Followed manufacturing process instruction to build OraFuse drug delivery devices
  • Measured and analyzed flow rate of drug delivery devices
  • Designed fixtures to facilitate epoxy bonding of plastic and titanium components and wrote manufacturing process instructions for bonding of said components
  • Developed and performed test methods for performance and destructive testing of drug delivery devices
  • Trained operators at a Contract manufacturer to manufacturing process instructions and supervised device builds
  • Evaluated multiple changes for next-generation device via simulation software and the testing of physical prototypes

Liberating Technologies Inc.

ACCOMPLISHMENTS

Research Assistant 2017-2018
  • Designed and experimented with prototypes of a cable-actuated end-effector for prosthetic hands to enable grasping small objects
  • Presented key advantages and limitations of part designs during design reviews
  • Wrote MATLAB scripts that facilitated data collection and exporting from several XSens inertial mass units (IMUs)
  • Modelled and 3D printed components of a simulated trans-radial prothesis which was used by research staff for testing prototypes
  • Conducted Human Subjects tests with IMUs and custom pressure insoles in the Rhode Island VA Gait Lab for the development of a motion analysis system which can be run in an office setting
  • Characterized IMU calibration accuracy in environments with various magnetic interferences
  • Optimized the design of and prototyped a foot powered hydraulically using energy stored during heel strike
  • Measured energy costs to actuate piston cylinders with oils varying in viscosity using an INSTRON machine

Sage Product Development Inc.

ACCOMPLISHMENTS

R&D Engineering Co-op 2016-2017
  • Evaluated silicone one-way slit valve implants through measurement of flow rate
  • Authored assembly drawings and manufacturing process instructions for an endoscopic instrument
  • Modelled a custom fixture in SolidWorks which was used to measure the actuation forces of the controls for an endoscopic instrument, and wrote the protocol for the force measurement.
  • Tested instrument prototypes in a colonoscopy training model and measured actuation forces of instrument controls
  • Set device control specifications based on ergonomics research and statistical analysis of test results
  • Participated in concept development of devices through concentrated brainstorm sessions

Insulet Corporation

ACCOMPLISHMENTS

Manufacturing Engineering Co-op 2015-2016
  • Collected and reported dimensional measurements of injection molded parts for tool validation
  • Created and ran measurement programs for OGP Smartscope optical and touch-probe system
  • Prepared work instructions for analyzing CT scans of parts with VGStudio Software
  • Investigated manufacturing defects in drug delivery system components

Starry Night 5k Volunteer Committee

ACCOMPLISHMENTS

Logistics and Volunteering Subcommittee Chair 2018-2021
  • Contributed to monthly planning meetings for an annual charity 5k event held to raise funds for the Pediatric Brain Tumor Foundation (PBTF)
  • Determined event venue and sourced and coordinated vendors for Race-Day festivities
  • Planned race-route and tent layout for event
  • Recruited volunteers for the event and managed volunteers on race day